Laundry

RFID Laundry & Linen Tracking

RFID linen tracking hardware: washable UHF laundry tags, fixed tunnel readers, antennas and handhelds for hotels, hospitals and laundries. Samples available.

Recommended hardware

RFID linen tracking puts a washable passive UHF tag on every sheet, towel, gown and uniform, so readers can count an entire cart or bag in seconds instead of item by item. A typical system has laundry tags sewn into each item, fixed readers with antennas at sorting and dispatch points, handhelds for linen-room counts and software that reconciles every count. We supply the tags and reader hardware for hotels, hospitals, industrial laundries and uniform-rental operations; the laundry management software comes from your software provider.

Why manual linen counts break down

Linen moves in bulk between the user and the laundry: soiled out, clean back, often across several sites and carts a day. Hand counting that volume is slow, and when counts are skipped nobody can say where items went missing or who should pay for them. Hotels dispute invoices with outsourced laundries, hospitals lose gowns and scrubs between wards, and uniform-rental firms cannot prove which garment went to which wearer.

Barcodes help only a little, because each label still needs line of sight and one scan per item. UHF RFID, which follows EPC Gen2 (ISO/IEC 18000-63), reads through fabric and bags without line of sight and can inventory many tags per second. The trade-offs are specific to laundry:

  • Harsh processing. Tags go through wash chemistry, press extraction, tumble drying and ironing many times over the item’s life.
  • Dense, damp loads. Water absorbs UHF, and tightly stacked items shield one another.
  • Stray reads. A reader that sees too far counts the next cart as well.

How an RFID linen system is laid out

Every installation follows the same chain: laundry tag → antenna → UHF reader → software.

  1. Laundry tag. A passive UHF tag sewn or sealed into each item. Its EPC memory holds the item number, and on most current chips the TID, written by the chip maker, includes a unique serial.
  2. Antennas. Circular-polarized antennas around a tunnel, above a sorting table or inside a cabinet define where tags are read. Because linen lands at random angles, circular polarization matters here; see circular vs linear antennas.
  3. UHF reader. A fixed multi-port reader drives four or eight antennas and reports every tag it sees, while handhelds cover spot checks and stock counts.
  4. Software. The laundry or linen management system links each tag number to an item type and owner, compares counts with orders and flags shortages.

Tagging comes first. At a tagging station a USB desktop UHF writer reads each new tag, optionally encodes a serialized EPC, and registers it against the item before it goes into circulation.

Choosing a laundry tag format

Tag format Build Typical items Points to check
Sewn fabric (textile) tag Thin, flexible, stitched or heat-sealed like a care label Sheets, towels, table linen, garments Wash-cycle and pressure ratings; ironing rating; band
Silicone tag Sealed, flexible, thicker than fabric Workwear, mops, heavier textiles Temperature rating; attachment method; band
PPS button Rigid polyphenylene sulfide (PPS) disc Uniforms, workwear, items that tolerate a hard tag Button size and feel; press rating; placement away from ironer rolls

Before ordering in volume, run this checklist against your own process:

  • Maximum wash temperature and chemistry, including any hospital disinfection cycle
  • Press-extraction pressure and tumble-dryer temperature
  • Flatwork ironer or tunnel finisher exposure, and autoclave cycles for sterilized items
  • Rated number of wash cycles compared with the item’s expected service life
  • Frequency band the tag is specified for, not just the reader’s band
  • Where the tag sits on the item: a hem or corner for flat linen, an inside seam for garments

Wash-test a batch of samples through your real process, then read them at your planned read points. The range of laundry and garment tags covers fabric, silicone and PPS button formats.

Hardware selection by zone

Location Recommended hardware type Key spec to check
Soiled-linen intake and sorting Fixed reader at reduced power with low-gain antennas under the sorting table Read zone small enough to count one customer’s items at a time
Clean-side dispatch tunnel 8-port fixed reader in a shielded tunnel with antennas on several sides Antenna count and layout; GPIO for cart sensor and stack light
Conveyor or bag rail 4-port fixed reader with antennas along the line Read rate at line speed; trigger input
Hotel or ward linen room Android UHF handheld reader Band variant; battery for a full count; app or SDK
Uniform or scrubs dispensing cabinet Fixed reader with PCB antennas inside the cabinet Read coverage of every shelf; cabinet shielding
Tagging station USB desktop UHF reader/writer Same band as site readers; EPC write support
Every item Laundry tag suited to the item and wash process Wash, temperature and pressure ratings; band

Pair fixed readers with suitable UHF antennas: compact circular-polarized panels for tunnels and PCB antennas for cabinets. For floor counts, handheld UHF readers run Android apps and scan barcodes too.

Integration and installation notes

Contain the read zone. A tunnel lined with metal keeps RF inside, so carts waiting outside stay uncounted. Set reader power to the lowest level that reads a full cart reliably, and use a photo-eye on a GPIO input to start and stop each inventory.

Read dry linen. Plan read points at soiled intake and at clean dispatch, where items are dry. If you must read damp items, test with realistic moisture levels and expect lower read rates.

Verify counts, not just reads. Dense stacks and metal cart frames can hide tags. Compare every count with the expected quantity, re-scan exceptions and test with your own carts, bags and load sizes.

Match the regional band. Readers ship in 902–928 MHz (FCC) or 865–868 MHz (ETSI) versions, and some laundry tags are specified for 902–928 MHz only. Check both before ordering; our UHF frequency by country guide lists other bands.

Plan the software link. Fixed readers connect over TCP/IP or RS232. Ask for the command protocol or SDK early, so your software team can confirm how reads, antenna numbers and GPIO events arrive.

Avoid reader interference. Where several readers operate close together, separate their antennas and enable dense-reader settings if the reader supports them.

Typical bill of materials

Per laundry plant

  • Fixed 4- or 8-port UHF reader for each tunnel, conveyor or sorting station, in the regional band
  • Circular-polarized antennas and low-loss coaxial cables sized to the tunnel
  • Photo-eye sensor and stack light wired to the reader’s GPIO
  • USB desktop UHF reader/writer for the tagging station
  • Handheld UHF readers for audits and exception checks

Per customer site (hotel, hospital, uniform user)

  • Handheld UHF reader for linen-room counts
  • Optional cabinet reader with internal PCB antennas for dispensing uniforms or scrubs

Per item

  • Laundry tag in the format that suits the item, plus spares for replacement items

Not supplied: laundry management software, shielded tunnel enclosures, carts, conveyors and sewing or heat-seal equipment.

Why source tags and readers from one supplier

  • Band-matched order. Tags, readers, handhelds and the desktop writer are specified for the same regional band.
  • Samples for wash and read tests. Run sample tags through your own process and read them with a sample reader before committing.
  • Compatibility checked before dispatch. We confirm reader output settings and test hardware before shipping.
  • Mixed orders. Tags, readers, antennas, cables and handhelds arrive in one quote and one shipment.
  • Encoding on request. Ask about serialized EPC encoding so tag numbers match your software’s item records.

Next steps

Tell us the installation country, the item types and quantities to tag, your wash process (maximum temperatures, press, drying, ironing, any autoclave cycle), the read points you plan and how your software connects to readers. We’ll suggest tag formats to wash-test and a reader and antenna layout per read point. Request a quote and we’ll reply within 24 hours.

Recommended hardware

Products for laundry

LR-110

30 m Long-Range UHF RFID Reader for Parking, IP66

IP66 integrated UHF reader that identifies vehicle tags at up to 12 m (9 dBi) or 30 m (12 dBi), with Wiegand 26/34, RS485, USB and optional TCP/IP.

Up to 12 m (9 dBi) / up to 30 m (12 dBi)865–868 MHz (EU) or 902–928 MHz (US)Wiegand 26/34, RS485, USB; TCP/IP optional
Details →
LR-150

Standalone UHF RFID Access Controller, Bluetooth, IP66

IP66 all-in-one UHF reader and access controller: stores 5,000 users, controls the gate lock, opens by Bluetooth and reads tags at up to 10 m or 20 m.

5,0002–10 m (309 mm) / 10–20 m (445 mm)865–868 MHz (EU) or 902–928 MHz (US)
Details →
LR-140

20 m Long-Range UHF RFID Reader, 12 dBi, Wiegand & RS485

445 mm IP66 integrated UHF reader with a 12 dBi linear antenna that reads vehicle tags at 10–20 m and reports over Wiegand, RS485 or optional TCP/IP.

10–20 m865–868 MHz (EU) or 902–928 MHz (US)Wiegand, RS485; TCP/IP on -NET-BT
Details →
LR-130

10 m UHF RFID Reader, 9 dBi, Wiegand & RS485, IP66

309 mm integrated UHF reader that reads EPC Gen2 cards and tags at 2–10 m, with Wiegand and RS485 output, IP66 housing and a TCP/IP plus Bluetooth option.

2–10 m865–868 MHz (EU) or 902–928 MHz (US)Wiegand, RS485; TCP/IP on -NET-BT
Details →
LR-120

10–20 m UHF RFID Parking Reader, Wiegand 26/34, IP66

Lower-cost integrated UHF reader for parking lanes: up to 10 m (9 dBi) or 15–20 m (12 dBi), with Wiegand 26/34, RS485, USB and optional TCP/IP.

Up to 10 m (9 dBi) / 15–20 m (12 dBi)865–868 MHz (EU) or 902–928 MHz (US)Wiegand 26/34, RS485, USB; TCP/IP optional
Details →
LR-170

5 m Mid-Range UHF RFID Reader, Wiegand & RS485, IP65

220 × 220 × 40 mm EPC Gen2 UHF reader with a 5 m read range for parking and gate lanes, Wiegand, USB and RS485 output, and an optional RJ45 TCP/IP version.

Up to 5 m865–868 MHz (EU) or 902–928 MHz (US)Wiegand, USB, RS485; TCP/IP optional
Details →
LR-160

3 m Mid-Range UHF RFID Reader, Wiegand & RS485, IP65

Compact 128 × 128 × 40 mm UHF reader with a 3 m read range, metal rear shell and IP65 rating, outputting Wiegand, USB and RS485, with an optional TCP/IP version.

Up to 3 m865–868 MHz (EU) or 902–928 MHz (US)Wiegand, USB, RS485; TCP/IP optional
Details →
FX-120

4-Port Fixed UHF RFID Reader, TCP/IP & RS232, GPIO

Four-antenna fixed UHF RFID reader for dock doors, portals and cabinets, with Impinj R2000 chip, 20–33 dBm output, RS232, TCP/IP and 2-in/2-out GPIO.

4865–868 MHz (EU) or 902–928 MHz (US)20–33 dBm
Details →

FAQ

How does RFID linen tracking work?

Each sheet, towel or garment carries a washable passive UHF tag with a unique number. Fixed readers in tunnels, sorting stations and cabinets, plus handhelds in linen rooms, read whole bundles at once, and your laundry software compares each count with what was sent, received or billed.

Which laundry tag should I choose: fabric, silicone or PPS button?

Thin sewn fabric tags suit flat linen and garments because they are flexible and hard to feel. Silicone tags are thicker and sealed, and PPS buttons are rigid and heat-resistant for workwear and heavy items. Choose by checking each tag's rated wash cycles, temperatures and press pressure against your own process, then wash-test samples.

Can a UHF reader count a whole cart of linen at once?

Yes. EPC Gen2 anti-collision lets one reader inventory many tags per second. Densely packed or damp items shield each other, though, so tunnels use several antennas on different sides and software checks the result against an expected quantity. Test with your own loaded carts before fixing the design.

Can the same laundry tags be used in the US and Europe?

Only if the tag is specified for both bands. Readers are ordered in a 902–928 MHz or 865–868 MHz version, and some laundry tags are tuned for 902–928 MHz only, which shortens their range at 865–868 MHz. State the country on your RFQ so tags and readers are matched.

Do you supply the laundry management software?

No. We supply the tags, readers, antennas, handhelds and desktop encoders. Fixed readers connect over TCP/IP or RS232 with a documented command protocol, so your laundry software provider or in-house team integrates the counts.

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